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Ongoing Multiclient Program

- Advances in Materials Research in Japan -

Ongoing Multiclient Program|Current Phase (Phase X)|Backissue Report List

Phase VIII Reports

Phase VIII Reports
Nanomaterilas October 2002
Organic Materials for Flat Panel Displays November 2002
Organic Materials for Semiconductors December 2002

Nanomaterilas (TABLE OF CONTENTS)

I. INTRODUCTION AND SUMMARY 1
1.1 Introduction 1
1.2 Summary 2
1.2.1 Market and Industry Status 2
1.2.2 Nanomaterials R&D in Japan 3
1.2.3 Carbon Nanomaterials: Carbon Nanotubes, Fullerenes, and Their Hybrids 4
1.2.4 Other Nanomaterials 7
1.2.5 Electronic and Opto-electronic Nanodevices 8
1.2.6 Nanobio Developments: A Merging Point for Electronics and Life Science 9
1.2.7 Conclusions for the Future 11
   
II. MARKET AND INDUSTRY STATUS 13
2.1 Summary of Nanotechnology Market in Japan 13
2.2 Nanomaterials Market in Japan 14
2.2.1 Market Estimation Method and Assumptions 15
2.2.2 Carbon Nanotube (CNT) Market Size 15
2.2.3 Nanoparticles Market Size 17
2.2.4 Information Technology-related Market Size 18
2.2.5 Bio-related Nanotechnology Market Size 19
2.3 Players in the Nanotechnology Market in Japan 20
2.3.1 Mitsui Corporation 20
2.3.2 SC Biosciences Corporation 22
2.3.3 YKK Corporation 23
2.3.4 Hosokawa Micron Corporation 24
2.3.5 Mu-Soltions Venture Company, Hitachi 24
2.3.6 Crestec 25
2.3.7 Harima Chemical 26
2.3.8 Sumitomo Osaka Cement Co., Ltd 26
2.3.9 Nippon Steel Chemical Group 27
   
III.OVERVIEW OF NATIONAL NANOTECHNOLOGY R&D ACTIVITIES IN JAPAN 29
3.1 Japanese Nanotechnology Impact and Strategy 29
3.2 Historical Background of Nanotechnology in Japan 31
3.3 Exploratory Research for Advanced Technology (ERATO) Project 31
3.4 Atom Technology Project (1992-2001) in JRCAT 33
3.4.1 What is Atom Technology? 33
3.4.2 Atom Technology Project Funding and Organization 33
3.5 Nanotechnology National Project Map in Japan 35
3.6 NEDO Nanotechnology and Materials Project 39
3.7 Joint Government-Industry Nanotechnology Activities in Japan 40
3.8 The Keidanren Future Society Created Nanotechnology (n-Plan21) 41
3.9 Nanotechnology and Materials/Nanomaterials Research in Japan 44
3.10 Government Nanotechnology Projects in Other Countries 47
   
IV. ERATO, ATOM TECHNOLOGY AND NEDO PROJECT SUMMARIES 49
4.1 Results of Selected ERATO Projects Related to Nanotechnology 49
4.1.1 Hayashi _ Ultra-Fine Particle Project (1981-1986) 49
4.1.2 Masumoto _ Amorphous and Intercalation Compounds Project (1981-1986) 51
4.1.3 Yoshida _ Nano-Mechanism Project (1985-1990) 52
4.2 Summary of Atom Technology Project Results 54
4.2.1 Identification and Manipulation of Atoms and Molecules 55
4.2.2 Construction of Si Nanostructures Sized Less than 10nm 56
4.2.3 Development and Application of Materials with Innovative Electronic Properties 57
4.2.4 Computer Simulation Technology 58
4.2.5 Representative Achievements of the Atom Technology Project 60
4.3 NEDO Nanotechnology and Materials Projects 65
4.3.1 Nanotechnology Glass Project 66
4.3.2 Nanotechnology Metal Project 70
4.3.3 Coatings Nanostructure Project 77
4.3.4 Nanotechnology Material Metrology Project 82
4.3.5 Nanotechnology Particle Project 86
4.3.6 Synthetic Nano-Function Materials Project 90
4.3.7 Nanostructure Polymer Project 95
4.3.8 Literature References for Key Researchers of the NEDO Project 102
   
V. CARBON NANOTUBES 107
5.1 Introduction 107
5.2 Recent Topics 108
5.2.1 Development of a Catalyst for Synthesizing Multi-walled Carbon Nanotubes (MWNTS) 108
5.2.2 Increase in Product Yield of Single-walled Carbon Nanotubes 109
5.2.3 Accelerated Development of a Miniaturized Fuel Cell by Using Carbon Nanohorns 110
5.2.4 Diameter Control of SWNTS 111
5.2.5 Wiring Fine Devices Using Carbon Nanotubes 112
5.2.6 Synthesis of Star-shaped Carbon Nanotubes 114
5.2.7 Carbon Nanotube Single-Electron Transistors at Room Temperature 116
5.2.8 Synthesis of Inorganic Single-Crystalline Nanorods 119
5.2.9 Carbon Nanotube Electron Gun with a Low Threshold Voltage 121
5.2.10 Bandgap Modulation of Carbon Nanotubes by Encapsulated Metallofullerenes 121
5.2.11 Commercial Production of Carbon Nanotubes by Mitsui & Co 122
5.2.12 Toray-Nagoya University Collaboration for DWNTS 122
5.3 Interesting Papers 123
5.3.1 Single Molecule DNA Device Measured with Triple-probe AFM 123
5.3.2 Local Current Density Detection of Individual SWNTS in a Bundle 124
5.4 Appendix: AIST Summary of MWNTs Research 141
 
VI. FULLERENES 141
6.1 Introduction 141
6.1.1 Continuous Discovery of New Fullerenes 141
6.1.2 Endohedral Metallofullerenes Possessing New Characteristics 142
6.1.3 Fullerenes Encaging Multi-atoms 143
6.1.4 Combinations of Carbon Nanotubes and Fullerenes: The Peapod 144
6.1.5 High Yield Synthesis of Nanotube Peapods 144
6.1.6 Application of Nanotube Peaposds to Nanoelectronics 145
6.1.7 Temperature Dependence of Conductance of Metallofullerenes Nanotube Peapods 147
6.2 Recent Topics in Fullerenes 147
6.2.1 Synthesis of a Tetrahedral Carbon Onion 147
6.2.2 Application of Fullerenes to Curing Cancer 148
6.2.3 A Heat-resistant Photosensitive Polymer Using a C60 Fullerene as a Photosensitizer 149
6.2.4 Measurement of Surface Temperature Using C60 150
6.2.5 Solar Cells Using C60 151
6.3 Interesting Papers 151
6.3.1 Discovery of C60O3 Isomer having C3v Symmetry 151
6.3.2 Direct Resolution of C76 Enantiomers by HPLC 152
   
VII. NANOCOMPOSITES 151
7.1 Recent Topics 151
7.1.1 Oxynitrides as a new Photocatalyst 151
7.1.2 Synthesis of Nanopipes of 1nm in Diameter Using a Zeolite 152
7.1.3 Novel Synthesis Method of Organic Intercalation Materials 153
7.1.4 Transparent and Non-sticky Flexible Polypropylene 154
7.1.5 Synthesis of Porous Titania Nanofilms 155
7.1.6 Preparation of an Oxide Single Crystal with High Thermoelectric Properties 157
   
7.1.7 Mass Production of Activated Oxygen (O-) 158
7.1.8 Synthesis of Porous Transition Metal Oxides 160
   
VIII. NANOMETALS 163
8.1 Nanometallurgy 163
8.2 Recent Topics 165
8.2.1 Fabrication of Gold Nanoparticles, JAIST 165
8.2.2 Steels Formed with 1 Micron Size Crystal Particles 172
8.2.3 Development of Strong Al-Fe Alloy 174
8.2.4 Fabrication of 1nm Thin Films with a Pulsed Plasma Ion Source 176
8.2.5 Self-assembly of 2D Metal Nanocrystal Structures with Negative Ions 177
 
8.2.6 Distortion of Crystals that Strengthen Steels 181
8.2.7 Tranmission Biosensors, KAST 182
8.2.8 100 nm Holes in Alumina Filled Up with Nickel 182
8.2.9 Fabrication of Highly Ordered Structures Using Anodic Porous Aluminum 183
 
8.2.10 Magnetic memory medium, FUJIFILM 184
8.2.11 DOWA MINIGA Starts Mass Production of 40nm Metal Powders 184
8.2.12 Conductive Films with 5-6nm Gold and Silver Powders, Sumitomo Metal Mining 185
   
IX. NANOCERAMICS 187
9.1 Recent Topics 187
9.1.1 High Density Lead Titanate 187
9.1.2 Improved Electrical Properties of Copper Oxide 4.10 189
9.1.3 Nanostructured Silicon Nitride Material 190
9.1.4 Nano-Size Transparent Crystals of PZT 192
9.1.5 Ceramics Sheet 0.3 nm Thick 194
   
X. NANO PHOTONICS 195
10.1 Introduction and Overview 195
10.1.1 Photonic Crystals 195
10.1.2 Near Field Light 203
10.1.3 Nano-glass Project in Japan 205
10.2 Recent Topics 212
10.2.1 Planar Waveguide in a Photonic Crystal 212
10.2.2 Smallest and Finest 3-D Photonic Crystals 214
10.2.3 Novel Method for the Fabrication of Quantum Dots 216
10.2.4 Quantum Dot Exciton 217
10.2.5 High Efficiency Luminescence of Yb-doped InP 218
10.2.6 Micro-gear Laser 220
10.2.7 Topcon Corporation‹Binary Optical Device 221
10.2.8 Time-resolved Spectrum of Near Field Light 222
10.2.9 Sr2CuO3 223
10.2.10 Fabrication of a Relflection-less Structure on Glass 224
10.2.11 Olympus Starts a Nano Foundry Business 226
   
XI. NANOCLUSTERS 227
11.1 Direct Observation of the Nano-Order Liquid Phase Cluster Structure 227
 
XII. NANOCOATINGS AND NANOSURFACES 229
12.1 Titanium Dioxide Coated with Apatite 229
12.2 Molecular Wrapping 231
12.2.1 Research Objective of the Spatio-Temporal Function Materials Research Group, RIKEN 233
12.3 Pinning Molecules on a Wafer 233
12.4 Metal Surface Flattening Method 235
12.5. Nanocoating Adds Density to Video Tape 237
12.5.1 Nanocoatings: Nano-ordered Ultra-thin Magnetic Layer for High Resolution 238
12.5.2 Nanoparticles: Ultra-fine Magnetic Particles to Reduce Media Noise 240
12.5.3 Nanodispersions: Uniform Particle Dispersion Technology Featuring a Newly Developed Polymer Compound 241
 
XIII. NANOPARTICLES 243
13.1 Introduction 243
13.2 Recent Topics 243
13.2.1 Purification of Proteins Related to Antitumor Action Using Nanoparticles 243
13.2.2 Catalyst Sheets Decomposing Organic Materials Using Titania Nanoparticles 244
13.2.3 Synthesis of Titania Nanoparticles Using Mesoporous Silica as a Template 245
13.2.4 Production of Monodisperse Silicon Nanocrystals 246
13.2.5 Control of the Diameter of Silicon Nanoparticles to 4nm and Its Application to a Single Electron Transistor 247
13.2.6 Synthesis of Ultrafine Porous Films Using Self-Assembly of Nanoparticles 248
13.2.7 A New Type of Magnetic Liposomes 250
13.2.8 Development of Fibers Coated with Nanoparticles 251
13.3 Interesting Papers 252
13.3.1 New In Situ Measurement Method for Nanoparticles 252
13.3.2 In Situ Production of Spherical Silica Particles Containing Self-Organized Mesopores: Control of Pore Size and Porosity 253
 
XIV. NANOWIRES 255
14.1 Introduction 255
14.2 Recent Topics5.3 255
14.2.1 Supramolecular Aggregates 255
14.2.2 Thermal Probe Heads 256
14.2.3 Self-organized Carbon Nanotubes on a SiO2 Substrate 258
14.2.4 Propagation Of Surface Plasmon Polariton in a Minute Waveguide 259
14.2.5 Various Supramolecular Structures with Polysilane 261
14.2.6 Memory Function with Si Nanowires and Gate Electrodes 264
14.2.7 Atomic Arrangement with a Laser 266
14.2.8 Nanowire of Gold 267
14.2.9 Nanowire Fabrication Using Conductive Polymers 267
14.3 Interesting Papers 269
14.3.1 Single Molecule DNA Devices Measured with Triple-Probe AFM 269
14.3.2.AFM Observation of Insulated Molecular Wire Formed by a Conducting Polymer and a Molecular Nanotube 270
   
XV. NANODEVICES 271
15.1 Introduction 271
15.1.1 Ultra-Small Processors 271
15.1.2 Nanomachining Technology 274
15.2 Recent Topics 279
15.2.1 Organic Transistors 279
15.2.2 Fluoride Resonant Tunneling Diodes Co-integrated with Si-MOSFETs 281
15.2.3 New ø1T2CÓ-type FeRAM 282
15.2.4 Thermally-Driven Screw-Sense Inversion of Helical Polysilylenes 283
15.2.5 Coercive Forces Measurement by Using Semiconductor- Magnetic Material Hybrid Structures 285
15.2.6 Analysis of the behavior of Josephson vortex flow 288
15.2.7 New Fabrication Method for Bismuth-based High Temperature Superconductor Whiskers 290
15.2.8 Quantum-Conductance Atomic Switch (QCAS) 292
15.2.9 Negative Differential Resistance on Ag/Si 295
15.2.10 Elementary Charge Manipulation by a Charge-coupled Device 296
15.2.11 New Ink-Jet Technology 298
15.2.12 Uni-directional Molecular Circulator with Motor Proteins 299
15.2.13 Graphite Nano Fiber, ULVAC 301
   
XVI. NANO-SCALE TESTING AND MEASUREMENT 303
16,1 Introduction 303
16.2 Recent Topics 303
16.2.1 Three-dimensional Observation of YB56 Atomic Structure 303
16.2.2 Multi-Probe STM for Electric Measurements of Nanoscale Materials 305
16.2.3 Observation of Zero-dimensional States of Electrons 306
16.2.4 Observation of LDOS at a Gold Surface 308
16.2.5 Two-Dimensional Surface Plasmon Resonance 309
16.2.6 Single Molecule Imaging of Green Fluorescent Proteins in Living Cells 311
16.2.7 DNA Detection and Identification by Surface Enhanced Raman Scattering 312
16.2.8 Improved Cathode Luminescence with 50-nm Space Resolution 313
16.2.9 Nanoparticle Detection, Yokogawa Electric Corporation 315
16.2.10 Three-Meter Size X-Ray Irradiation Equipment Providing 0.1-_M Diameter X-Rays 316
16.2.11 Biosensor, Horiba, Ltd. and Toyohashi University of Technology 316
16.2.12 High speed AFM, Kanazawa University 317
   
XVII. NANOBIOLOGY 319
17.1 Introduction 319
17.1.1 Proteins 319
17.1.2 The Bionano Process 320
17.2 Recent Topics 322
17.2.1 Nanotechnology and Material Development Project, MAFF 322
17.2.2 Metal Complex-type Artificial DNA 323
17.2.3 Separation of Lymphocytes on a Healthcare Tip 325
17.2.4 Fabrication of Small Capsules 326
17.2.5 ICAN and UCAM methods of Takara Shuzo 326
17.2.6 DNA Spray, Cluster Technology, Inc 327
 
XVIII. MESOPOROUS MATERIALS 329
18.1 Introduction 329
18.2 Recent Topics 329
18.2.1 Gas Sensing System Using Cubic-like Mesoporous Silica 329
18.2.2 Development of New Pulp Biobleaching Technology 330
   
XIXOTHER NANOMATERIALS-RELATED TOPICS 333
19.1.1 Nanoscale Domain Patterning in a Stoichiometric LiNbO3 Crystal Using a SPM 333
19.1.2 Small Structure Formation Using Polymers and Nanoparticles 334
19.1.3 A Nano Tool that Can Manipulate Nanoscale Materials 336
19.1.4 Electron Beam Processing, Elionix 338
19.1.5 Suppression of Roughness in EB Resist 339
19.1.6 Formation of 2-3 nm Si Dots by Electron Beam Irradiation 342
19.1.7 InAs Cantilever and Beam in Nanoscale 343
19.1.8 Near-field Optical Lithography with Bi-Layer Resist Technology 344
19.1.9 Pulsed Laser Molecular Beam Epitaxy of Combinatorial Chemistry 346
19.1.10 Ultra-high Precision Grinder, Nano Corporation 347
19.1.11 Ultra-high Precision Grinder, Toyoda Machine Works 347
19.1.12 Fluoride-resin Photoresist for the F2 Laser Lithography 347
19.2 Liquid Crystals 348
19.2.1 Liquid Crystal Alignment by a Nanorubbing Technique Utilizing Anatomic Force Microscope 348
19.2.2 Polyimide Film for Liquid Crystal Alignment, JSR 350
19.3 Other Nanomaterials 351
19.3.1 Nanocone of Boron Nitride 351
19.3.2 Ultra-low Frictional Thin Film Using Hexagonal Boron Nitride 352
19.3.3 Diamond Electron Emitter, JFCC 354
19.3.4 Diamond LED, Kobe Steel 355
19.3.5 Multi-Scrolled Carbon Nano Fiber (MSCNF), Futaba Corporation 356
19.3.6 Organic Nanotubes 357
   
XX. KEY JAPANESE CONTACTS IN NANOMATERIALS-RELATED FIELDS OF R&D 359
   
REFERENCES 365
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